Project Description

Biochemical Processing Technologies

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Extraction Process Systems X – Prime 5000

Our X – Prime 5000, CBD or THC oil extraction systems range from 2500 (5500lb) to 5000 kg (11.000lb) per day biomass processing rate with up to 5000L (11000lb) support tanks in either modular component designs or complete loop systems complete with falling film evaporation solvent recovery system, chiller, steam boiler, and explosion proof components.

The full system, with manual, digital, or PLC automation available, includes every kind of equipments that is needed for the perfect extraction process as centrifuges, cooled and insulated soaking vessels with agitation, filtration, pump, chillers, steam generators and evaporation recovery.

The X-Prime 5000 recovers over 98% of your solvents, allowing us to guarantee the quality of your end product, reduced operational costs, and reliability.

Typical throughput for 20 gallon: 17-20 lbs per 20 min cycle

Typical throughput for 60 gallon: 51-60 lbs per 20 min cycle

Typical throughput for 100 gallon: 85-100 lbs per 20 min cycle

Cycle time is based on user attendance.

The contact between the equipment and the material is made of stainless steel, which has good corrosion resistance and meets GMP medical standards.

Advantages

  • Full Automation Option
  • High Quality Built
  • User friendly/Ease of Use
  • Efficient Process
  • Low Vacuum, High evaporation rate
  • Service Support
  • Flexible Capacity

Technical Details

Bio Mass Processing rate: From  4000lb/day to 5500 lb/day
Plant essence oil Production Rate: From 150 L/day to 500 L/day
Evaporation Capacity: 13000KG/Day
Cooling Capacity: From 1 m2 to 90 m2
Alcohol Recover Capacity: %98 to %99.5
Heating Steam Temperature: 110C – 180 C
Heating Steam Flow: From 750 Kg/hr
Heating Steam Pressure: Min 15 psi (1.5 Bar) – Outlet
Cooling Media Temperature: From – 40 C
Cooling Media Flow: From 1500 Kg/hr to 2000 Kg/hr
Cooling Media Pressure: 2.5 Bar
Automation: Full Automation System with SCADA monitoring
Automatic Controls: Level Measuring, Temperature, Pressure, Flow Meter,
Motor and Valf On-Off systems
State Compliant: All State
ASME Compliant: YES
Class 1 Div 1 Compliant: YES
Warranty: 1 year
Included Equipments: Steam Generator, Cooling Chiller,
Cooling Towers, Automation Transmitters
Core Components: Agitator, shell and tube exchanger, evaporator, chiller, steam generatior, cooling tower etc
Material: AISI 304L / 316L
Test Report: Pressure Test
Function: Oil Extraction
Warranty: 1 year
Applicable Industries: Biochemical, Pharmaceutical, Chemical, Food and beverage
After Sales Service: Yes, by US team
After Warranty Service: Yes, by US team
Local Service Location: Denver
Certifications: ISO 9001

Details

PROCESSING FEATURES
Up to 11000 lbs. per day
Bag load style extraction system
Up to 3000L evaporation capacity
If needed full-automation can be provided
All chillers, pumps, cooling towers, and solvent recovery included
SOLVENT RECOVERY
Our multi stage falling film evaporators recovers up to 1000L/hour.
ELECTRICAL AND UTILITIES
System total power: 152kw/460A (1.2 times of total amp)
Natural gas: 142N3m/hr @6-10kpa
Power supply: 3 phase, 60hz, 240v